TOKYO , Oct. 21, 2022 /PRNewswire/ — Keio University researchers report in the journal Nano Select on innovative technology enabling silicon waste to be recycled into battery anode materials by means of an efficient, sustainable method utilizing laser irradiation. The results are expected to have wide-ranging applications in semiconductor manufacturing and energy-related industries.
Details about research at Keio University can be found by visiting the Keio Research Highlights website.
In the context of global efforts to decarbonize society, batteries constitute a key technology. Specifically, scientists are working on increasing the capacity and lifetime of lithium-ion batteries. One approach for achieving this is to switch the anode material from carbon to silicon. The latter would, in principle, result in a larger battery capacity. Silicon anodes are problematic, however, because of their tendency to expand while charging, ultimately resulting in a short lifespan of the battery. As a compromise, silicon-carbon (Si-C) composites are now being investigated as anode materials. Specifically, structures known as “Si-C core-shell nanoparticles” have shown promise. This has boosted the demand for efficient production methods for such particles.
In this research, Jiwang Yan from Keio University and colleagues have developed a single-equipment, single-step process for producing Si-C nanostructures in a short time and at a low cost. The method involves laser irradiation and may lead to the sustainable manufacturing of a whole class of Si-C functional nanomaterials.
Laser irradiation methods require a specially prepared target. Yan and colleagues started by mixing micrometer-sized Si and C powder. The silicon powder was made from sludge, a waste generated during the grinding of silicon wafers, while for the carbon content, commercially-available graphite powder was used. The Si-C powder mixture was then compressed into tablets. Tablet targets were irradiated with laser light, which causes them to vaporize. The vapor, in the form of a plume, expands and diffuses, after which droplets form, which then solidify into nanoparticles.
The researchers performed a characterization of the nanoparticles by means of electron microscopy imaging and spectroscopic methods. Their analysis showed that two types of core-shell nanoparticles form. In the first type, the core consists of silicon only, whereas in the other type, the core material is silicon carbide (SiC). In both cases, the surrounding shell consisted of carbon only.
The scientists also used a high-speed camera to record the formation and the evolution of the plumes generated by the laser irradiation. This helped them to understand how precisely the core-shell nanoparticles form. In the early stages of the process, Si and SiC nanoparticles are generated (the cores). These then pass a carbon “cloud” persisting in the plume, through which the cores get a carbon coating (the shells).
Link to related movie
https://youtu.be/M0AcanXje88 – A high-speed camera recorded the formation and the evolution of the plumes generated by the laser irradiation.
The work of Yan and colleagues signifies an important step forward in the sustainable production of novel anode materials. Quoting the scientists: “The results of this study provide an eco-friendly and cost-effective solution for manufacturing high-performance anodes for future lithium-ion batteries from industrial waste.”
Jiwang Yan is now collaborating with industrial partners to translate these results from the lab to the real-life manufacture of lithium batteries and other applications including displays and bio-imaging.
1. Minami, K. Kobinata, K. & Yan, J. Generation of [email protected]/[email protected] core–shell nanoparticles by laser irradiation of silicon grinding waste. Nano Sel. 3, 1192–1200 (2022)
About Keio University
Keio University is a private, comprehensive university with six major campuses in the Greater Tokyo area along with a number of affiliated academic institutions. Keio prides itself on educational and research excellence in a wide range of fields and its state-of-the-art university hospital.
Keio was founded in 1858, and it is Japan’s first modern institution of higher learning. Over the last century and a half, it has evolved into and continues to maintain its status as a leading university in Japan through its ongoing commitment to producing leaders of the future. Founder Yukichi Fukuzawa, a highly respected educator and one of the most important intellectuals of modern Japan, aspired for Keio to be a pioneer of new discoveries and contribute to society through.
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Keio Research Highlights
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